Smart Electronics LED Light Source Aluminum Substrate OEM Custom Aluminum PCB Board

• Customization: Available
• Type: Aluminum PCB Board
• Dielectric: FR-4
• Model NO.: Aluminum PCB-E4
• Material: Aluminum
• Application: Consumer Electronics
• Flame Retardant Properties: V0
• Mechanical Rigid: Rigid
• Processing Technology: Electrolytic Foil
• Base Material: Aluminum
• Insulation Materials: Organic Resin
• Brand: Smart
• LED PCB: LED PCB Board
• Color: Green, Yellow, Black, White, Red Blue
• Copper Thickness: 0.5oz, 1.0oz, 2oz, 3oz, Custom
• Board Size: Custom
• Min.Line Spacing: 4/4mil0.1/0.1mm)
• Board Thickness: 0.4mm-3.2mm
• Surface Finishing: HASL, Lead Free HASL, OSP
• Application Area: LED Lighting/Automotive Electronics/Communication
• Transport Package: Carton
• Specification: custom
• Trademark: Smart
• Origin: Guangdong, China
• Production Capacity: 500000/Year
• Package Size: 20.00cm * 15.00cm * 10.00cm
• Package Gross Weight: 1.500kg

Product Description

 

Products Description

Customized according to your design and requirements:

Aluminum substrate customization routine questions: there are the following seven items
1. board material: single-sided aluminum substrate or single-sided glass leaded board or immersion gold circuit board?
2. Aluminum substrate size: ?
3. plate thickness: 0.6mm 0.8mm 1.0mm 1.2mm 1.5mm 1.6mm 2.0mm 3.0mm (please select)
4.Serial and parallel mode: ? Working voltage: ? Positioning hole: ? Lamp bead model: ? How to arrange the lamp beads?
5. Process requirements: such as: (exposure process) (white oil and black characters) (ordinary spray tin)?
6. Number of boards:?
7. Plating requirements: e.g. 10 plates (according to your requirements)?
8. Delivery time (normal delivery time: sample = 3 days, batch = 4-5 days, the fastest expedited 12H shipment) Remarks: Please inform us for special process requirements!
 

I.Aluminum substrate general knowledge:

1.The surface process: spray tin, gold plating, immersion gold / rosin, OSP film, etc..
2.PCB layers: Layer 1-20 layers
3.The maximum processing area: single-sided / double-sided board 850x650mm Single/
4.Board thickness:0.3mm-3.2mm Minimum line width 0.10mm Minimum line distance 0.10mm
5.Minimum finished aperture e 0.2mm
6.Minimum pad diameter 0.5mm
7.Metallization hole diameter tolerance ≤ Ф0.8 ± 0.05mm > Ф0.8 ± 0.10mm
8.Hole position difference ± 0.05mm
9.Insulation resistance1014Ω(normal)
10.Hole resistance ≤ 300uΩ
11.Anti-electrical strength ≥ 1.6Kv/mm
12.Peel strength 1.5v/mm
13.Solder resist hardness> 5H
14.Thermal shock 288 10sec
15.Burning grade 94v-0
16.Weldability 235 3s within the wet warping degree board Twist <0.01mm/mm ion cleanliness <1.56 micrograms/cm2
17.Base material copper foil thickness: 0.5oz 1oz 2oz 3oz
18.Thickness of plating layerGenerally 25 microns, can also reach 36 microns.
19.Commonly used substrates: FR-4, FR-5, CEM-1, CEM-3, 94VO, 94HB FPC F4BM-2
20.Customer information: GERBER file, POWERPCB file, PROTEL file, PADS2005 file, AUTOCAD file, ORCAD file, FILM, samples and so on.

II. Characteristics of aluminum substrate:

Use of surface mount technology (SMT); Extremely effective treatment of heat diffusion in the circuit design scheme; Reducing product operating temperature, increasing product power density and reliability, and extending product life; Reducing product size, reducing hardware and assembly costs; Replace the fragile ceramic substrate to get better mechanical durability. The company's main products: high-power LED floodlight aluminum substrate, wall washer aluminum substrate, floodlight aluminum substrate, spotlight aluminum substrate, line light aluminum substrate, buried light aluminum substrate, searchlight aluminum substrate, wall light aluminum substrate, downlight aluminum substrate, underwater light aluminum substrate, advertising light aluminum substrate, ceiling light aluminum substrate, street light aluminum substrate, bulb aluminum substrate, LED fluorescent light aluminum substrate, LED track light aluminum substrate LED display case light aluminum substrate, LED lamp aluminum substrate, FR4 circuit board and other series of high-power LED indoor and outdoor lamps and lanterns accessories aluminum substrate. We will always pay attention to your needs, the fastest time to deal with your feedback, and warmly welcome your presence and guidance, and would like to sincerely cooperate with you for common development!

Product Display

 

 

 

 

PCBA Capacities and Technical Specification
PCBA	PCB+components sourcing+assembly+package
Assembly details	SMT and Thru-hole, ISO SMT and DIP lines
Lead Time	Prototype : 15 work days. Mass order : 20~25 work days
Testing on products	Testing jig/mold , X-ray Inspection, AOI Test, Functional test
Quantity	Min quantity : 1pcs. Prototype, small order, mass order, all OK
Files needed	PCB : Gerber files(CAM, PCB, PCB DOC) Components : Bill of Materials(BOM list) Assembly : Pick-N-Place file
PCB Panel Size	Min size : 0.25*0.25 inches(6*6mm) Max size : 1200*600mm
Components details	Passive Down to 0201 size BGA and VFBGA Leadless Chip Carriers/CSP Double-sided SMT Assembly Fine Pitch to 0.8mils BGA Repair and Reball Part Removal and Replacement
Component package	Cut Tape, Tube, Reels, Loose Parts
PCB+ assembly process	Drilling-----Exposure-----Plating-----Etaching & Stripping-----Punching-----Electrical Testing-----SMT-----Wave Soldering-----Assembling-----ICT-----Function Testing-----Temperature & Humidity Testing

PCB Capacities and Technical Specification
Order Quantity	1-500,000
Layer	1, 2, 4, 6, up to 24 layer
Material	FR-4, High Tg, Isola, Aluminum, Rogers, etc
PCB type	Rigid, flexible, rigid-flexible
Shape	Rectangular, round, slots, cutouts, complex, irregular
Max PCB dimensions	1200mm*600mm
Thickness	0.2~4.0mm, Flex 0.01~0.25''
Thickness tolerance	± 10%
Copper thickness	0.5-6 oz
Copper thickness tolerance	± 0.25oz
Surface finish	HASL, LF HASL, Imm Gold, Imm Silver, OSP etc
Solder mask	Green, red, white, yellow, blue, black, orange, purple
Silk screen	White, black
Silk screen min line width	0.006'' or 0.15mm
Min drill hole diameter	0.01'', 0.1mm or 10 mil
Min trace/gap	0.075mm or 3mil
PCB cutting	Shear, V-score, tab-routed

FAQ

 

Q1.What is needed for quotation?
A1: PCB : Quantity, Gerber file and Technic requirements(material,surface finish treatment, copper thickness,board thickness ,...)PCBA: PCB information, BOM, (Testing documents...)

Q2: MOQ?
A2: There is no MOQ in Smart.We are able to handle Small as well as large volume production with flexibility.
Q3: Which type of PCBs do you expert in?
A3: We are specialized in producing Singe-side PCB,Double-side PCB, Multilayer PCB,Aluminium PCB,Spray Tin PCB,Immersed Gold PCB,etc.
Q4: What is your Lead time?
A4: Lead time is usually punctual here, usually 3-7 days for PCB sample, 7-15 days for mass production. For some special situation,we can also advise customer in advance to avoid any inexpectation or loss at customer side.
Q5: I only have the pcb sample, not pcb file, can you produce it for me?
A5: Yes, we can copy file based on your sample, this file names gerber, and production then is accorded to gerber file.
Q6: What is your testing policy and how you controle the quality?
A6: For sample, usually tested by flying probe; for PCB Volume over 3 square meters, usually tested by fixture, this will be more faster. Due to there's many steps to PCB production, we usually do inspection after every step.
Q7: Is Smart a factory or trade company?
A7: Smart is a 12-year experienced professional contract manufacturer to provide one stop Turnkey PCB assembly and electronics manufacturing service.
Q8: Will my file be safe after you get it ?
A8: Yes , we will not release your design to third party unless with your permission .And we can signthe NDA before you send the file.
Q9: Do you accept process materials supplied by clients?
A9: Yes, we can provide component source, and we also accept component from client
Q10: How to calculate the shipping cost?
A10: The shipping cost is determined by the destination, weight, packing size of the goods. Please let us know if you need us to quote
you the shipping cost.

Thank you for all your supports !  Welcome to contact us .